Vacuum Spheroidizing Annealing Furnace

Price：

￥0.00
Category：

Controlled Atmosphere Pit Carburizing Furnace Production Line
Browse number：

445
Release time：

2024-08-26 15:26:02
Quantity： - +
Share：

Detailed Description

Vacuum Spheroidizing Annealing Furnace

This equipment is suitable for heat treatment processes such as heating, spheroidizing annealing, and normalizing under protective atmosphere. This annealing furnace consists of a furnace shell, a furnace lining, a heating element, a furnace tank, a furnace cover, an automatic lifting mechanism for the furnace cover, a vacuum system, a cooling water pipeline, a temperature and atmosphere control system, etc.
The vacuum annealing process will reduce the oxidation of the product and can anneal within the range allowed by the product.
Equipment features:
1. It adopts a full fiber structure, which is energy-saving and environmentally friendly.
2. The furnace tank is made of 310S material, and the barrel is pressed with corrugations, which has high strength, vacuum resistance, and long service life.
3. The furnace cover is equipped with a large-flow, high-pressure centrifugal fan to ensure the uniformity of the furnace temperature (the uniformity of the empty furnace temperature is ≤±5℃).
4. It adopts a Leybold rotary vane vacuum pump with fast pumping speed and high efficiency.
5. It has an advanced automatic control system to ensure that the entire process is completed automatically.
6. The instruments and meters are imported products with high precision and good reliability.
7. Equipment is developed according to the size, process and output of the customer's heat treatment products to meet the needs of different customers.

Pit Type Carburizing Furnace FAQ

What is a Pit type Carburizing Furnace and what are its main uses?
A pit type carburizing furnace is a furnace commonly used for metal heat treatment, especially for carburizing of steel materials. It adopts a pit-type structure, and a large number of workpieces can be accommodated in the furnace. By introducing carbon source gas into the furnace at high temperature, the carbon penetration process is controlled, thereby changing the hardness of the workpiece surface and improving wear resistance and fatigue resistance. It is mainly used for surface strengthening of mechanical parts such as gears and shafts.

What is the working principle of a pit type carburizing furnace?
The working principle of a pit type carburizing furnace is based on heating and gas carburizing. When the workpiece is placed in the furnace, the furnace temperature is usually controlled between 850℃ and 950℃. By introducing carbon-rich gas (such as methane, ethylene or synthetic gas), carbon atoms are infiltrated into the surface of the workpiece at high temperature to form a hardened carbide layer. As the cooling process proceeds, the hardened layer gradually stabilizes, improving the surface hardness and wear resistance of the workpiece.

How to maintain a pit type carburizing furnace to extend its service life?
To ensure the long-term stable operation of the Pit type carburizing furnace, regular maintenance and inspection are very important. First, the furnace should be cleaned regularly to remove carbides and other residues. Check the heating elements and temperature control system to ensure that they are working properly. Secondly, regularly check the furnace structure, air tightness and gas flow to ensure the stability of the carburizing process. In addition, replace aging seals and heating elements in time to avoid temperature fluctuations that affect the treatment quality.

Aluminum Industry

Vacuum Furnaces are widely used and important in the aluminum industry. First of all, vacuum furnaces can effectively remove gases, impurities and other components by heating and processing aluminum materials in a low-pressure (vacuum) environment, significantly improving the purity of aluminum materials, thereby improving the quality and performance of aluminum products. Secondly, vacuum furnaces can control the heating speed and temperature during the heating process to avoid oxidation and other contamination of aluminum materials during the heating process, further ensuring the processing quality of aluminum materials. In addition, vacuum furnaces are also widely used in liquid aluminum smelting, vacuum smelting of aluminum alloys, powder metallurgy and other fields, providing strong technical support for the aluminum industry.
The application of vacuum furnaces in the aluminum industry includes but is not limited to the following aspects: first, to prepare high-purity aluminum and aluminum alloy materials through vacuum melting; second, to improve the mechanical properties, corrosion resistance and corrosion resistance of aluminum materials through vacuum heat treatment Processing performance; the third is to use vacuum environment for powder metallurgy to prepare aluminum-based composite materials, etc. These applications not only improve the quality of aluminum products, but also promote technological progress and industrial upgrading of the aluminum industry.

Company Environment

Jiangsu kingkind Industrial Furnace Co., Ltd. is a national high-tech enterprise integrating R&D, manufacturing, sales and service of heat treatment industrial furnaces.The company is located at No. 9, Yongchuang Road, Dafeng District, Yancheng City, Jiangsu Province. The company has a registered capital of 25.5 million yuan, covers an area of 60 acres, has a current plant building area of 21,000 square meters, and has more than 160 employees. The company's products cover a variety of high-end precision-controlled heat treatment equipment: controlled atmosphere sealed box-type multi-purpose furnace (oil quenching/water quenching/salt quenching), Controlled Atmosphere Nitriding Furnace (box type/well type/hood type), controlled atmosphere well type carburizing furnace, quenching and Tempering Production Line and cleaning equipment supporting the production line such as water-based cleaning machine, vacuum ultrasonic cleaning machine, vacuum hydrocarbon solvent cleaning machine, etc. Its main technical personnel have many years of experience in the design, manufacture and use of industrial furnaces. They can design, develop and manufacture various standard and non-standard industrial furnaces according to the different needs of customers to meet the needs of different users.